Plastic injection moulding project from Rapid prototyping to Tooling and molding

  • This project is for custom plastic injection molding in our factory.   • We provided cost price for customers normally.   • For this kind, we normally make family molds for cost-saving.   • We made rapid prototyping tools and mass production tools both for this project.

Products Details

Product Introduction

This project was placed to Suntime mould from rapid prototyping to tooling and injection moulding. The housing surface is Mold tech texture and there is silk printing in the middle housing. The parts assembly tolerance is small, and production of plastic tooling & molding are very short. The product is used for Home water monitoring and protection. For this proejct, we provided parts to Australia, USA and Flextronics Mexico.


Appliance and Type Home water monitoring and protection
Part name Top Housing and Bottom Housing/Top Cap and Bottom Cap/9V Battery BOX & Battery Cap
Resin ABS/ TPE
No. of cavity 1+1/1+1/1+1
Mould Base LKM S50C
Steel of cavity&Core P20  HRC27-33/P20  HRC27-33
Tool weight 489KG
Tool size 443X400X510
Press Ton 60 T, 200T, 160T
Mold life 800000
Injection system Cold runner mould
Cooling system 30 ℃
Ejection System Ejector pins
Special points Whole project components, needing perfect mounting and silk printing.
Difficulties assembly tolerance is small and manufacturing lead time is very short.
Lead time 4.5 Weeks
Package Stored in Suntime factory for production
Packing items /
Shrinkage 1.005
Surface finish MT11020/B-3
Trade terms FOB Shenzhen
Export to Mexico / USA


For molds staying in China for production, our designers make tool drawings as Chinese production standard. When time is very urgent, we make 3D tool design directly after DFMs. Normally make tools as family moulds to help customers to save tooling cost.


Outer housing 3D

Inner housing 3D

3D mould drawing

Other project reference for this customer

Suntime has much experience of whole package tool making and moulding. Below is one of the project with PPSU material. The moulds are high temperature moulds, temperature reach to 160 degree, cooling by oil. They are rings for water pipe products.

Customer's testimonial

Good Morning Selena and Gevin, I would first like to say, thank you very much on producing the samples and parts for this project. They look very good. I would also like to pass on Alex’s message on how happy he was with the quick turn around on the tooling project and samples, also the thanks on making this happen. We are all grateful and appreciative on all the work done to this project. Please pass on our message of a job well done to the rest of your team.


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